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Seeing the Forest for the Trees: The Business Case for Next Gen Viscose

Published:

Topic:

Next Gen

Campaign:

Next Gen
CanopyStyle

Type:

Fact sheet and position papers
A blue faux leather brief case contains the words, "The Business Brief Case"

THE BUSINESS CASE FOR NEXT GEN VISCOSE

This whitepaper explores the business case for apparel brands and their suppliers to transition to using viscose derived from a greater share of Next Gen feedstocks: sustainable alternatives derived from waste or byproducts rather than virgin wood from forests. Our objective is to understand the range of market and policy conditions that would make early adoption of Next Gen feedstock — in this case, textile-to-textile (T2T) recycled pulp — financially optimal, thereby unlocking future scale.

As a working paper, the results presented herein are preliminary, exploratory, subject to important caveats and limitations, and may be revised by Canopy in the future.

Is there a near-term business case for replacing virgin wood pulp with textile-to-textile (T2T) pulp in viscose?

Recycled textile bale
Canopy developed a financial optimization model to explore the business case for Next Generation (Next Gen) feedstock use in viscose staple fibre production.

The model considers an illustrative global, high-volume apparel brand with material retail exposure in the European Union (EU) and a China-based viscose producer. It explores the market conditions — including pulp price volatility, wood pulp price shocks, and expected EU policies — that would make it economically attractive for this brand and producer to replace 5% of virgin wood pulp with recycled textile-to-textile (T2T) pulp by 2028, and how this uptake may scale over the coming decade. We focused on viscose staple fibre (“viscose” for simplicity) given its wide use in apparel, its reliance on forests and resulting risk exposure, and its relevance to Canopy’s mission to reduce pressure on forests. Among Next Gen feedstocks, sustainable alternatives to forest-sourced feedstock, we modeled T2T pulp given its early market traction among brands, producers, and innovators.

The exploration comes at an important moment as global apparel brands and their fibre suppliers continue to navigate uncertain market conditions. 

Apparel supply chains are contending with volatile input prices, policy uncertainty, and supply disruptions linked to climate change and geopolitical events, including the recent conflict in Iran, all against the backdrop of expected slow retail growth. These pressures are prompting companies across the apparel supply chain to adopt a broader view of fibre production and sourcing, considering profitability, risk exposure, and the role of alternative feedstocks.

A model sits atop a recycled denim textile bale

Here’s what we found (see summary in Figure 1):

When feedstock choices are evaluated on a risk-adjusted basis, an illustrative yet representative China-based viscose producer supplying a high-volume apparel brand with meaningful EU retail sales could justify T2T shares as high as 30–50% by 2036 due to T2T’s ability to hedge against wood-pulp price volatility and price shocks, reduce brand exposure to circularity and waste-related public policies, and see declining production costs after scaling.

For T2T to reach its potential as 30–50% of a producer’s commercially optimal viscose feedstock mix by 2036, near-term adoption needs to reach meaningful levels soon enough for supplier readiness and cost declines to compound over time.

An early target of 5% T2T adoption by 2028 could be financially optimal through multiple pathways, even with varying risk appetites among producers. For example, if we assume T2T pulp prices vary half as much as wood pulp has on average,2 we see the 5% threshold crossed by 2028 in several sets of reasonably expected market conditions:

  1. Producer risk aversion: When viscose producers are risk-averse and care about avoiding downside losses from wood-price volatility as much as they care about increasing expected profits.
  2. Market risk: When producers are more risk-tolerant but face a 16% persistent shock to wood pulp prices, or a 4% shock to both wood price levels and volatility.
  3. Policy risk: When producers do not care about risk, and brands also face modest EU policy costs of ~€0.38-0.50/kg of garment that T2T offsets. When producers are risk-averse, this drops to 0.08/kg of garment.

Crossing the 5% adoption threshold can unlock material long-term savings for brands as learning effects kick in: A brand buying around 50 million kilograms of viscose per annum could save ~$10-$40 million over the next 10 years by helping suppliers move to T2T before conventional viscose becomes more expensive to buy or use, whether due to wood market shocks, risk hedging by viscose producers or brand-facing policy costs. Given these findings, for brands, moving early is a low-regret step: procurement commitments, offtakes, or supplier partnerships can help secure T2T supply before these reasonable-to-expect market and policy conditions tighten access and raise costs.

This preliminary version of our analysis makes a simplifying assumption: producers have sufficient access to T2T pulp and are price takers who do not influence market prices. In practice, reaching a 30-50% T2T adoption among high-volume brands and producers would likely require a step change in textile waste collection, sorting, preprocessing, traceability, and supply chain logistics. As T2T scales, producers may also face growing competition for qualified textile waste from other uses. Supply and demand will influence T2T market prices.

China could present a strategic opportunity in this context. Its large volumes of textile waste, significant viscose production, and deep textile and apparel manufacturing base make it one of the few markets with the potential to build more integrated T2T supply chains at scale. A key medium- to long-term investment signpost will be whether China’s recycling policies are translating into progress in collection, sorting, and preprocessing, and in recycled fibre capacity, consistent with its 2030 goal of recycling 30% of waste textiles and producing three million tonnes of recycled fibre per year.

What Now?

Waiting for Next Gen Solutions to become cheaper relative to wood inputs risks “misses the forest for the trees,” leaving companies in a defensive position amid a growing macroeconomic, climate, and geopolitical uncertainty.

Investing in and building early access to Next Gen viscose supply can help apparel brands and their suppliers diversify risk exposure and reduce future margin pressure while also creating strategic access advantages and signaling progress toward sustainability commitments.

Dive deeper into our findings to learn about concrete next steps for apparel brands and producers.

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